Current Issue : January-March Volume : 2022 Issue Number : 1 Articles : 5 Articles
Elements of belt conveyors, like other machine parts, are subject to wear processes. The conveyors transporting the spoil in the quartz sand mine are exposed to accelerated wear due to the effect of quartz on metal elements. Intensive wear of metal parts leads to downtime and the need to replace damage parts which generates additional costs. Therefore, it is important to perform surface treatment of metal elements, which will allow to extend the operation time of belt conveyors by reducing wear. The main objective of the article is to determine the impact of the pad welding process of the surface layer of metal elements on the abrasive wear of elements working in the metal–quartz sand–rubber conditions used in belt conveyors. In this research study, three different types of electrodes were used for pad welding the surface. The wear results obtained on the test stand were compared to wear of the basic element without surface treatment. The average wear value of the samples padded with electrode 3 was about 25% lower than the samples without surface treatment. The main mechanism of sample wear was the abrasion process due to the interaction between the steel surface and hard sand particles. The results presented in the article are important not only for belt conveyor elements but also for other machine parts where it is desirable to reduce abrasive wear....
)e changes of the friction coefficient between wheel and rail affect the wheel-rail adhesion characteristics of high-speed trains. )e adhesion state in the wheel-rail contact area could be distinguished by the maximum friction coefficient between wheel and rail. )e wheel-rail adhesion is of great significance for high-speed train traction. In order to study the influence of water, oil, fallen leaves, quartz sand, or their mixtures on the maximum friction coefficient between high-speed wheel and rail, a wheel-rail contact test bed is built to carry out the wheel-rail contact test and wheel-rail friction contact test. )e comparative analysis of the test results shows that the axle load has little influence on the maximum friction coefficient between wheel and rail. Water, oil, and fallen leaves would reduce the maximum friction coefficient. Quartz sand could increase the maximum friction coefficient in a short time, while the excessive static friction coefficient would damage the wheel and rail. Besides, the maximum friction coefficient of water, oil, and fallen leaves mixing in pairs is lower than each of them existing alone. Both water and oil could increase the adhesion of quartz sand, and the effect of water is better. )erefore, when the sand still could not meet enough traction, it could be considered to add some water to increase the wheel-rail adhesion....
Al2O3 and Al2O3-ZrO2 coatings were deposited on stainless steel using atmospheric plasma spraying. The influence of arc current and zirconia addition on the surface morphology of the coating, phase composition and tribological properties under dry sliding conditions were investigated. The addition of zirconia reduced the surface roughness of the coatings. The X-ray diffraction measurements indicated that the Al2O3 coatings were composed of -Al2O3, -Al2O3, and -Al2O3 phases. The addition of zirconia led to the formation of tetragonal and monoclinic phases of zirconia in the as-sprayed coatings. The friction coefficients of Al2O3 and Al2O3-ZrO2 coatings were similar and varied in the range of 0.72–0.75. The specific wear rates of the as-sprayed coatings were reduced with the increase of arc current. It was obtained that the wear rates of the Al2O3-ZrO2 coatings were at least three times lower compared to Al2O3 coatings....
Lubricant has been widely applied to reduce wear and friction between the contact surfaces when they are in relative motion. In the current study, a nonequilibrium molecular dynamics (NEMD) simulation was specifically established to conduct a comprehensive investigation on the dynamic contact between two iron surfaces in a boundary friction system considering the mixed C4-alkane and nanoparticles as lubricant. The main research objective was to explore the effects of fluid and nanoparticles addition on the surface contact and friction force. It was found that nanoparticles acted like ball bearings between the contact surfaces, leading to a change of sliding friction mode to rolling friction mode. Under normal loads, plastic deformation occurred at the top surface because nanoparticles were mainly supporting the normal load. By increasing the number of C4-alkane molecules between two contact surfaces, the contact condition has been changed from partial to full lubrication. In addition, an attractive force from the solid–liquid LJ interaction between C4-alkane and surfaces was observed at the early stage of sliding, due to the large space formed by wall surfaces and nanoparticles. The findings in this paper would be beneficial for understanding the frictional behavior of a simple lubricant with or without nanoparticles addition in a small confinement....
This study relates to developing future alternative fuels and focuses on the effects of a fuel’s molecular structure on its properties and performance in advanced propulsion systems. The tribological performance of various biomass-derived oxygenated alternative fuels, including butanol, pentanol, cyclopentanol, cyclopentanone, and gasoline and their blends with diesel, was investigated. Lubricity tests were conducted using a high-frequency reciprocating rig (HFRR). Cyclopentanone-diesel and cyclopentanol-diesel blends result in smaller wear scar sizes compared to using their neat forms. A lower steel disc contaminated with the alternative fuels during the HFRR tests resulted in worn surface roughness values lower than those of the neat diesel by up to 20%. It is believed that these reductions are mainly due to the presence of the hydroxyl group and the carbonyl group in alcohols and ketones, respectively, which make them more polar and consequently helps the formation of the protective lubrication film on the worn moving surfaces during the sliding process. Overall, the results from this study indicate that environmentally friendly cyclopentanol and cyclopentanone are practical and efficient fuel candidates for future advanced propulsion systems....
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